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HOME >> PRODUCTS >>Transformer Core Process >> Automatic Transformer Toroidal Core Winding Machine
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Automatic Transformer Toroidal Core Winding Machine

The automatic toroidal core winder for producing of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.

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Description

General information

Transformer Round Core Winding Machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, tension unit, guider unit, deburring unit, then machine hand will clamp and feed material from cutting molds to the mandrel, then the servo motor drive the mandrel to wind materials into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically.

Main Features of the transformer core winding machine

Automatic feeding, punching, winding, cutting, welding and collecting with high speed and efficiency.

PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components.

Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.

Automatic laser welding with perfect welding spot, pick up cores by machine hand.

Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and air conditioner.

Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets core winders.

Technical Specification for the core winding machine

Model

RC50-25

RC100-30

RC150-50

Shape

Toroidal Core

Servo Motor

5

Mandrel Diameter

Ø8- Ø40mm

Ø10- Ø80mm

Ø20- Ø120mm

ID (Min)

Ø8

Ø10

Ø20

OD(Max)

Ø50mm

Ø100mm

Ø150mm

Material Width

5-25mm

5-30mm

10-50mm

Material Thickness

0.18-0.35mm

0.18-0.35mm

0.18-0.35mm

      Accuracy

< 0.1mm

< 0.1mm

< 0.1mm

Voltage

380VAC, 50/60Hz, with wire 4mm2

PLC

Panasonic

Air pressure

6kgf/cm2

Power

5KW

6KW

8KW

 

Model

RC200-80

RC250-100

RC300-120

Shape

Toroidal Core

Servo Motor

5

Mandrel Diameter

Ø40- Ø180mm

Ø40- Ø200mm

Ø80- Ø260mm

ID (Min)

Ø40

Ø40

Ø80

OD(Max)

Ø200mm

Ø250mm

Ø320mm

Material Width

20-80mm

20-100mm

20-120mm

Material Thickness

0.18-0.35mm

0.18-0.35mm

0.18-0.35mm

            Accuracy

< 0.2mm

< 0.3mm

< 0.3mm

Voltage

380VAC50/60Hz, with wire 4mm2

PLC

Panasonic

Air pressure

6kgf/cm2

Power

13KW

14KW

15KW



FAQ

Payment & Delivery

Payment term : L/C,T/T,Western Union

Delivery time : 90 working days after advance

Guarantee: The guarantee period shall be 12 months counting from the date of signing the Acceptance Report of this machine at the end-user’s site,but no longer than 14 months from the date of delivery.

What is YIBO?

8A Class Transformer Home with a full solution for the Transformer Industry

1, A real manufacturer with complete in-house facilities and passed ISO9001:2020 quality control system.

2, A professional R&D Center, having collaboration with well-know Shandong University.

3. A top performance company Certificated with International Standards like ISO, CE, SGS and BV etc.

4, A better cost-efficient supplier , all key components are international brands like Simens, Schneider and Mitsubishi etc.

5, A reliable business partner, served for  CASC,CRRC,CASDY,ABB,DELIXI, EATON, RITZ,TENGEN, Russia Military Enterprise etc in past 23 years.

6. A factory has passed the global TOP 500 enterprise clients inspection.

7. A market share in China is over 85% and Top 3 in electrical equipment field.

8. A have mainly manufacture the whole of electrical equipment and technical output service for decades.


Q1: How to grantee the quality ?

The quality is approved by national certificate ,several senior inspection personnel ,the brand material supplier ensure the safety and reliability of everything from storage to finished the goods .

Q2:Do you provide overseas installation and training ?

A: It’s optional .Our company will provide the guidance and videos for installation and commissioning.

If you need ,we can send engineers for for overseas installation and training.

Q3:How long is the warranty ?

A:The warranty period is 12 months .During Any problems ,our company will respond within 24 hours .




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Gaoxin Industry Park, Pingxiang City, Jiangxi Province, China.

yibomachinery@163.com

info@yibowindingmachine.com

0086  15979221627

0086 18967276177

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