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HOME >> PRODUCTS >>Vacuum Equipment >> Variable Pressure Vapor Phase Vacuum Drying Equipment for Transformers (140m³ Autoclave)
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Variable Pressure Vapor Phase Vacuum Drying Equipment for Transformers (140m³ Autoclave)

This advanced Variable Pressure Vapor Phase Drying (VPD) Equipment is engineered for the active parts of large oil-immersed transformers. Utilizing a built-in cascade evaporator, the process follows a precise sequence (heating, intermediate pressure reduction, fine vacuum, and aeration) to ensure deep moisture removal. With a massive 140m³ horizontal autoclave (7.0×5.0×4.0m), it achieves uniform heating (135±5℃), ultra-low ultimate vacuum (≤6 Pa), and minimal leakage (≤5 mbar·L/s). The system guarantees zero core rust, minimal deformation, and superior insulation drying quality.



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Description

1. Core Features & Advantages

① Advanced Vapor Phase Drying (VPD) Process

Employs a cascade evaporator within the autoclave. The automated sequence—heating up, intermediate pressure reduction, pressure reduction, fine vacuum, and aeration—optimizes solvent evaporation and moisture extraction from insulation.

② Variable Pressure Control & Core Protection

Cyclic pressure exchange creates ideal conditions for moisture evaporation while preventing core rust and minimizing product deformation. Ensures thorough, gradual drying for high-quality active parts.

③ Massive 140m³ Horizontal Autoclave

Tank inner size: 7.0×5.0×4.0m (V=140m³). Usable dimensions: 7000mm (L) × 4600mm (W) × 3300mm (H from trolley). Designed for large transformer cores with hydraulic door opening and electric pulling trolley.

④ Precision Temperature & Vacuum

Highest temperature: 135±5℃ with random point difference ≤±5℃. Ultimate vacuum (cool tank): ≤6 Pa. Working vacuum: ≤30 Pa. Leakage rate: ≤5 mbar·L/s. Ensures consistent, energy-efficient drying.

⑤ Complete Integrated Systems

Includes solvent evaporating/condensing, wastewater draining, vacuum, heating, cooling, pneumatic, ventilation, and PLC electric control systems for fully automated operation.

2. Key Technical Parameters

Parameter

Specification

Tank Inner Size (L×W×H)

7.0 × 5.0 × 4.0 m (Volume: 140 m³)

Usable Dimensions

7000mm (L) × 4600mm (W) × 3300mm (H)

Tank Shape

Horizontal

Max. Temperature

135 ± 5 ℃

Temp. Difference (Random Points)

≤ ±5 ℃

Ultimate Vacuum (Cool Tank)

≤ 6 Pa

Leakage Rate

≤ 5 mbar·L/s

Ultimate Working Vacuum

≤ 30 Pa

Drying Process

Vapor Phase (Cascade Evaporator), Variable Pressure

Process Phases

Heating → Intermediate Pressure Reduction → Pressure Reduction → Fine Vacuum → Aeration

Control

PLC Automatic (Temperature, Vacuum, Pressure)

Trolley & Door

Electric Pulling Trolley, Hydraulic Door Opening

3. Main Equipment Composition

Sr.

Component

Qty

1

Vacuum Drying Tank (incl. airproof system)

1

2

Hydraulic System for Door Opening & Moving Mechanics

1

3

Connection Bridge Unit

1

4

Working Trolley with Electric Pulling

1

5

Vacuum System

1

6

Solvent Evaporating & Condensate Feeding System

1

7

Solvent Steam Condensation & Collection System

1

8

Automatic Wastewater Draining & Collecting System

1

9

Heating System

1

10

Water-Cooling System

1

11

Pneumatic System

1

12

Solvent Storage System

1

13

Ventilation System

1

14

Releasing System

1

15

Electric Control System

1

4. Application & Benefits

  • Application: Vapor phase drying of active parts (core & windings) for large/medium oil-immersed transformers. Suitable for high-voltage insulation processing.

  • Benefits: Variable pressure VPD, 140m³ capacity, cascade evaporator, 135±5℃ uniform heating, ≤6 Pa vacuum, ≤5 mbar·L/s leakage, anti-rust, minimal deformation, automated solvent/wastewater handling, PLC control, ideal for large transformer manufacturing.

5. Quality Assurance & Manufacturer Service (YIBO Machinery)

  • Quality Control: Strict raw material standards → Precision machining → Assembly recheck → Pre-shipment testing.

  • Certifications: ISO9001:2020, CE/SGS/BV. Key components from Siemens/Schneider/Omron.

  • Experience: 23+ years, 85%+ China market share (Top 3 electrical equipment).

  • Clients: CASC, CRRC, ABB, EATON, DELIXI, RITZ, TENGEN, Russia Military Enterprise.

  • Delivery: ~90 working days after advance.

  • Payment: L/C, T/T, Western Union.

  • Warranty: 12 months (from Acceptance Report, max 14 months from delivery).

  • Support: Optional overseas installation & training, 24-hour response, video guidance.

→ Contact our engineering team for custom tank dimensions, voltage classes, or integrated transformer active-part drying lines.


FAQ

Payment & Delivery

Payment term : L/C,T/T,Western Union

Delivery time : 90 working days after advance

Guarantee: The guarantee period shall be 12 months counting from the date of signing the Acceptance Report of this machine at the end-user’s site,but no longer than 14 months from the date of delivery.

What is YIBO?

8A Class Transformer Home with a full solution for the Transformer Industry

1, A real manufacturer with complete in-house facilities and passed ISO9001:2020 quality control system.

2, A professional R&D Center, having collaboration with well-know Shandong University.

3. A top performance company Certificated with International Standards like ISO, CE, SGS and BV etc.

4, A better cost-efficient supplier , all key components are international brands like Simens, Schneider and Mitsubishi etc.

5, A reliable business partner, served for  CASC,CRRC,CASDY,ABB,DELIXI, EATON, RITZ,TENGEN, Russia Military Enterprise etc in past 23 years.

6. A factory has passed the global TOP 500 enterprise clients inspection.

7. A market share in China is over 85% and Top 3 in electrical equipment field.

8. A have mainly manufacture the whole of electrical equipment and technical output service for decades.


Q1: How to grantee the quality ?

The quality is approved by national certificate ,several senior inspection personnel ,the brand material supplier ensure the safety and reliability of everything from storage to finished the goods .

Q2:Do you provide overseas installation and training ?

A: It’s optional .Our company will provide the guidance and videos for installation and commissioning.

If you need ,we can send engineers for for overseas installation and training.

Q3:How long is the warranty ?

A:The warranty period is 12 months .During Any problems ,our company will respond within 24 hours .






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18# North Road Anyuan, Economic& Tech.Development Zone, Pingxiang City, Jiangxi Proviince China.

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info@yibowindingmachine.com

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