Mobile / Wechat/What's app: 0086 15979221627

产品
  • 产品
Search

Email: info@yibowindingmachine.com

HOME >> PRODUCTS >>Transformer Auxiliary Processing >> Cast Resin Transformer Curing Oven | Hot Air Circulation Drying Oven for Insulation Parts, RT–150°C, ±3°C Uniformity
Product Detail

Cast Resin Transformer Curing Oven | Hot Air Circulation Drying Oven for Insulation Parts, RT–150°C, ±3°C Uniformity

Cast Resin Transformer Curing Oven – Hot Air Circulation Drying Oven for Transformer & Insulation Parts

Engineered for precision curing of cast resin transformers and electrical insulation components, this forced hot air circulation oven delivers ±3°C temperature uniformity across the entire working chamber — exceeding the JB/T 5520-91 industry standard (±5°C at 200°C). Designed for mold preheating, primary curing (post-casting), and secondary curing (post-demolding), it supports staged curing cycles across epoxy, polyester, and other resin systems.

The system features dual-side heating chambers with low-surface-load electric elements, a high-volume centrifugal fan, and precision air ducts for continuous closed-loop circulation. External surface temperature stays ≤ ambient +15°C (vs. industry +35°C), eliminating workshop heat pollution and operator burn risk. Heating elements carry a 3-year warranty — triple the industry norm.

Programmable multi-stage temperature curves, forklift-compatible tray loading, and optional PLC/HMI data logging make this oven the ideal choice for transformer manufacturers upgrading to consistent, energy-efficient, and digitally manageable curing processes.



Collect
商品说明

Cast Resin Transformer Curing Oven — Hot Air Circulation Drying Oven for Transformer & Insulation Parts


1. Application & Working Principle

Application

Designed specifically for mold preheating, primary curing (post-casting), and secondary curing (post-demolding) processes in the manufacturing of cast resin transformers, insulation parts, and related electrical components. Also suitable for raw material pre-drying and staged curing cycles across various resin systems.

Working Principle

The oven operates on a forced hot air recirculation system. A high-volume, high-static-pressure centrifugal circulation fan draws air from the top suction chamber and forces it through dual-side heating chambers equipped with low-surface-load electric heating tubes. The heated air is then directed down through precision-engineered air ducts into the working chamber, contacting all surfaces of the workpiece simultaneously for uniform heat transfer. Air returns to the top suction chamber for reheating, creating a continuous closed-loop circulation path.

This forced convection design eliminates temperature stratification and delivers consistent chamber uniformity within ±3°C across the entire working zone — exceeding the industry standard JB/T 5520-91 (±5°C at 200°C).


2. Key Specifications

Parameter

Value

Equipment Type

Hot air forced circulation curing oven / drying oven

Working Temperature Range

RT – 150°C (adjustable)

Temperature Uniformity

±3°C (within working chamber)

Temperature Control Accuracy

±1°C

Surface Temperature (External)

≤ ambient +15°C (industry standard: ambient +35°C)

Heating Method

Low-surface-load electric heating tubes, large heat dissipation area

Circulation System

High-volume, high-static-pressure centrifugal fan; dual-side air duct

Control System

Programmable temperature curve controller; manual mode available

Alarm System

Audible & visual alarm on cycle completion or fault

Chamber Size

Customizable per tray size and production layout

Tray Station Capacity

1–multiple stations (customized)

Loading Method

Forklift loading (tray-based), manual push-in optional

Insulation Material

High-quality thermal insulation, special anti-heat-bridge construction

Compliance Standard

Exceeds JB/T 5520-91 for electric blast drying ovens

Safety Features

Over-temperature protection, door interlock (optional), emergency stop

Customization

Chamber dimensions, tray count, door type (single/double/sliding), heating capacity, control interface — full OEM/ODM

Heating Element Warranty

3 years (low-load design, proven durability)

Equipment Warranty

1-year full coverage on all components

After-Sales Support

Lifetime maintenance; spare parts at cost; customer site visits available


3. Core Design Advantages

① Superior Temperature Uniformity (±3°C)

We optimized circulation air volume and duct geometry specifically for transformer curing loads. The dual-side heating chamber design ensures hot air is distributed evenly across all tray levels. Result: cured coils and insulation parts achieve consistent dielectric properties and minimal internal stress, directly reducing rejection rate and rework costs.

② Low Surface Temperature — Energy Saving & Operator Safety

Using premium insulation materials and a specialized thermal-break (anti-heat-bridge) construction, external panel surface temperature stays within ≤ ambient +15°C — less than half the JB/T 5520-91 allowance of +35°C. Benefits: (1) eliminates workshop heat pollution, (2) reduces HVAC cooling load, (3) improves operator safety with no risk of accidental burns during loading/unloading.

③ Long-Life Heating Elements (3-Year Warranty)

Heating tubes use a low-surface-load design with large heat dissipation area, keeping tube surface temperature well below oxidation thresholds. This prevents scaling and extends service life significantly. We back this with a 3-year warranty on heating elements — triple the typical industry standard of 1 year.

④ Programmable Multi-Stage Curing Cycles

The controller supports programmable temperature-time curves to match different resin systems (epoxy, polyester) and transformer sizes. Operators load the tray, close the door, and press start. The oven heats automatically per the programmed profile and triggers an audible/visual alarm upon cycle completion. Manual mode is available for process development and testing.

⑤ Robust Industrial Construction

  • Welded steel frame with powder-coated exterior panels for corrosion resistance

  • Removable side panels for service access without disassembly

  • Heavy-duty door seals rated for high-cycle operation

  • Forklift-compatible tray system for efficient batch loading/unloading

  • Optional PLC/HMI upgrade for data logging, remote monitoring, and Industry 4.0 integration


4. Typical Process Flow

Step

Operation

① Load

After casting, molds are placed on trays and loaded into the oven chamber via forklift.

② Set & Start

Operator selects the curing program (temperature profile, dwell time). Door closes (auto or manual). Oven begins heating per programmed curve.

③ Cure

Hot air circulates continuously. Temperature is maintained within ±3°C throughout the entire cycle.

④ Complete

Audible and visual alarm signals cycle end. Operator removes tray via forklift and transfers to next process (demolding or secondary curing).


5. Quality Assurance & Service

  • Manufacturing Standard: Built to exceed JB/T 5520-91 Electric Blast Drying Oven specification.

  • Factory Acceptance Test: Each oven is tested for temperature uniformity, surface temperature, and control accuracy before shipment. Thermal uniformity test report provided.

  • Heating Element Warranty: 3 years (low-load design, field-proven durability).

  • Equipment Warranty: 1-year full coverage on all components.

  • After-Sales: Lifetime maintenance support; spare parts at cost; customer site visits and commissioning available.

  • Customization: Full OEM/ODM — chamber dimensions, tray configuration, heating power, control system (PLC/HMI upgrade available), door mechanisms, and data logging interfaces are engineered to customer-specific process requirements.


6. Ordering Information

To specify the correct model, please provide the following:

Item

Detail Required

Maximum workpiece / mold dimensions

L × W × H (mm)

Number of trays per batch

Determines chamber depth and tray station count

Required temperature range & process curve

If available, share resin spec or cure schedule

Daily production volume

Determines chamber size and heating power rating

Loading method preference

Forklift / manual / conveyor integration

Facility constraints

Door opening size, ceiling height, available power supply (V/Phase/Hz)

Special requirements

Explosion-proof rating, cleanroom compatibility, data logging, remote access

→ Contact our engineering team for a detailed quotation, chamber layout drawing, thermal uniformity test report, or factory video.


PRODUCTS
More

YIBO MACHINERY

PRODUCTS

18# North Road Anyuan, Economic& Tech.Development Zone, Pingxiang City, Jiangxi Proviince China.

yibomachinery@163.com

info@yibowindingmachine.com

0086  15979221627

0086 18967276177

WHAT'S APP 

CONTACTS

×
seo seo