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Amorphous Triangular 3D HV/LV Integrated Automatic Winding Machine (50-630kVA)Automatic MachineNext-Generation Amorphous 3D HV/LV Integrated Winding Machine – Zero-Stress, Full AutomationRevolutionize your amorphous transformer production with our Triangular 3D HV/LV Integrated Automatic Winding Machine. Engineered specifically for 50–630kVA amorphous (and silicon steel) three-dimensional cores, this all-in-one system combines low-voltage foil winding and high-voltage wire winding in a single, highly automated platform. Its breakthrough non-contact core winding technology suspends the mold, applying zero mechanical stress to the amorphous core—preserving ultra-low loss properties and eliminating short-circuit risks. With over 20 digital servo systems, automatic 120° core repositioning, round-wire flattening, and constant-torque tension control, it delivers unmatched coil consistency. Integrated IoT/MES remote monitoring empowers your transition to smart manufacturing. 
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Product Description
1. Product OverviewThis machine is a multi-functional automatic winding equipment designed for amorphous triangular 3D transformer cores. Traditional processes require separate HV/LV machines and clamp the core directly, causing mechanical stress that increases losses. Our integrated solution achieves one-clamping, one-machine, zero-stress winding for both LV foil and HV windings (50–630kVA), producing flat, high-performance coils with perfect consistency. 2. Key Performance Parameters
3. Core Technological Advantages① Non-Contact Core Winding (Zero Stress) Amorphous alloys are highly sensitive to mechanical stress. Traditional rail molds bolted to the core induce vibration and stress, raising losses. Our suspended gear mold allows the coil to surround the core without contact, ensuring zero impact on core magnetic performance. ② Integrated HV/LV Dual-Function Eliminates secondary clamping and transfer. The machine completes LV foil winding followed by HV winding in one setup. This reduces labor, saves time, and avoids repeated core handling. ③ Full Servo Automation & Precision Over 20 servo systems and intelligent sensors enable automatic wire arrangement, core position tracking (lateral/longitudinal), and precise pitch control. Features include:
④ Digital Monitoring & Remote O&M Equipped with 4-station surveillance, remote communication, and MES digital interface. Real-time production data, yield tracking, and IoT-based early warning alerts prevent unexpected downtime. Supports remote access for factory managers. ⑤ Compact & Versatile Novel compact structure fits both amorphous and silicon steel cores. Produces flat HV/LV windings with excellent axial/radial tightness. Easy assembly and operation. 4. Typical Applications
5. Quality Assurance & Ordering
→ Contact our engineering team for a quotation, technical datasheet, or factory test video.
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