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HOME >> PRODUCTS >>Coil Loading & Uncoil >> NC 3-Roller / Multi-Roller Sheet Metal Leveling Machine (Coil Straightener for Transformer & Electrical Manufacturing)
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NC 3-Roller / Multi-Roller Sheet Metal Leveling Machine (Coil Straightener for Transformer & Electrical Manufacturing)

The YIBO NC Sheet Metal Leveling Machine is engineered to deliver superior flatness for metal coils used in high-voltage transformer manufacturing, busbar processing, and electrical panel fabrication. Addressing the limitations of standard paving machinery, this unit focuses on metal coil straightening with customizable shaft diameters (168mm, 219mm, 240mm) and lengths tailored to paving/processing widths (typically 600–1200mm longer than material width).

Equipped with robust vibration-free driving and optional row-vibrator compatibility, it ensures effective compaction and leveling of thick plates. The machine combines mechanical strength with intelligent NC control, making it ideal for continuous stamping, punching, and cutting lines requiring zero-defect flat surfaces.


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Product Description

1. Core Advantages & Features

① Customizable Roller Shaft Design

Shaft diameter options (168mm, 219mm, 240mm) balance construction efficiency and flatness. Larger shafts (219/240mm) offer higher efficiency and superior flatness for thick plates (>200mm equivalent), while 168mm shafts excel in slurry-lifting and detailed leveling. Axle length custom-built to suit material width (usually +600~1200mm).

② Precision Drive & Vibration Control

Vibrating shaft speed capped at 380 r/min (standard 300 r/min) for optimal tapping and slurry lifting without segregation. Vibration power >7.5kW, drive shaft max speed 13.5 m/min, drive power ≥6kW—overcoming mixture/template resistance for paving, vibrating compaction, and leveling.

③ Integrated Compatibility

Essentially a transformed small-machine structure combining vibrating beams and rollers on a powered shaft frame. Must be paired with dense row vibrators (plug-in type, 50–100mm diameter, 50–200Hz frequency) for high-grade road/panel lower-layer compaction. Supports automatic walking, spiral distribution, and side-scraper functions.

④ Heavy-Duty Construction

Welded steel frame, chrome-plated rollers, hydraulic expansion (optional), and pneumatic pinch for stable feeding. Suitable for mild steel, stainless steel, aluminum, and copper coils in electrical applications.

2. Key Technical Parameters (Reference / Customizable)

Parameter

Specification (Reference)

Roller Type

3-Roller / Multi-Roller Leveling

Shaft Diameter

168 mm / 219 mm / 240 mm (Optional)

Axle Length

Custom (Material Width + 600~1200 mm)

Plate Thickness

≤200 mm (Larger shafts for >200mm)

Vibrating Shaft Speed

300 r/min (Max 380 r/min)

Vibration Power

>7.5 kW

Drive Shaft Max Speed

≤13.5 m/min

Drive Power

≥6.0 kW

Vibrator Frequency

50–200 Hz (Plug-in type)

Vibrating Rod Diameter

50–100 mm (Effective radius 4–10× diameter)

Rod Spacing

≤1.5× effective radius, ≤500 mm

Bridge Deck Thickness

<150 mm (Vibrating beam 50–100Hz, 4–5g accel.)

Control

NC / PLC Touchscreen (Optional)

Application

Transformer panels, busbar coils, electrical enclosures

3. Application Scope

  • Transformer Industry: Silicon steel, copper foil, and aluminum coil leveling for transformer bodies.

  • Electrical Enclosures: Flat sheet preparation for switchgear, distribution boxes.

  • Busbar Processing: Pre-straightening for punching/bending lines.

  • Metal Fabrication: General coil straightening for stamping/punching.

4. Matching & Auxiliary Equipment

For high-grade compaction, pair with:

  • Row-type Plug-in Vibrator: 50–100mm rods, 100Hz+ for thick/low-slump concrete (or metal equivalent compacting).

  • Spiral Distributor & Scraper: Automatic walking, side control.

  • Decoiler & Feeder: 3-in-1 integration available (see YIBO 3-in-1 Feeder).

5. Manufacturer & Service (YIBO Machinery)

  • Experience: 23+ years, ISO9001:2020, CE/SGS/BV certified. Top 3 in Chinese electrical equipment, 85%+ market share.

  • Clients: CASC, CRRC, ABB, DELIXI, EATON, RITZ, TENGEN, Russia Military Enterprise.

  • Warranty: 12 months (from Acceptance Report, max 14 months from delivery).

  • Delivery: ~90 working days after advance.

  • Payment: L/C, T/T, Western Union.

  • Support: Optional overseas installation & training, 24-hour response.

→ Contact our engineering team for custom shaft diameter/length selection, technical layout, or factory demonstration.


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18# North Road Anyuan, Economic& Tech.Development Zone, Pingxiang City, Jiangxi Proviince China.

yibomachinery@163.com

info@yibowindingmachine.com

0086  15979221627

0086 18967276177

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