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HOME >> PRODUCTS >>Vacuum Equipment >> Variable-Pressure Vacuum Transformer Coil Drying Oven | Energy-Efficient Vacuum Drying Furnace
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Variable-Pressure Vacuum Transformer Coil Drying Oven | Energy-Efficient Vacuum Drying Furnace

Engineered with German Dr. Moll’s variable-pressure principle, this vacuum drying furnace specializes in oil-immersed power transformer bodies (≤110kV). It replaces conventional hot-air cycling, reducing drying cycles by 30-45% (e.g., 110kV/63000kVA in 70-80 hours). The heating system with power control module uses only ~35% of total power during temperature keeping. Extreme vacuum (<50Pa cold, <10Pa system), ±2°C precision, and Siemens PLC enable unattended, stable operation. Special baffle valves, condensation filter, and oil heating ensure no core rust and prolonged vacuum pump life.

Key Highlights:

  • Time & Energy Saving: 30-45% shorter drying, 65% power saving at holding.

  • High Vacuum: <50Pa tank, <10Pa system, 900L/S extraction.

  • Precision Heating: 96kW oil heating, ±2°C tolerance, even temperature.

  • Smart Automation: Siemens PLC, auto vacuity/heating/cooling, unattended.

  • Rust Prevention: Variable pressure solves core rust issues.

  • Customized Tank: Square design, tailored to coil size; compact footprint.

Achieve superior drying quality and lower cost. 


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Description

1. Overview

This variable-pressure vacuum transformer coil drying oven adopts the variable-pressure drying principle suggested by Dr. Moll (Germany). It is specialized for drying transformer bodies and coils (oil-immersed, ≤110kV). Compared to conventional vacuum hot air cycling, the drying cycle is saved by about 30-45%, with significant electric consumption reduction. The equipment guarantees process and quality requirements for 10kV, 35kV, and 110kV transformer products.

2. Key Technical Parameters

Item

Specification

Vacuum Drying Tank

Square, customized size

Ultimate Vacuity (Tank)

<50Pa (unloaded, cold)

Vacuum Leakage Rate

300Pa·L/S

Heating Temperature

130°C

Temperature Tolerance

±2°C

Vacuum System

Ultimate <10Pa (unloaded, cold), Max. extracting 900L/S

Heating System

Electric oil heating, 96kW (based on tank size)

Cooling

Cooling tower or special water cooler

Control

Siemens PLC, automatic vacuity/heating/cooling

Drying Time (110kV/63000kVA)

70-80 hours (save >30%)

Power Saving (Holding)

~35% of total power

Footprint

~6000×6500mm

Power Supply

96kW, 380V/50Hz, 3-phase

Cooling Water

Pressure >0.1MPa, pool >3m³

Compressed Air

0.4-0.6MPa, 0.2m³/min

3. Core Advantages & Features

① Variable-Pressure Drying Principle

Automatically repeats pressure alternating modes during heating, periodically reducing tank pressure to create optimal conditions for water evaporation from insulation. This ensures reasonable drying state, shortens time, and effectively prevents iron core rust.

② Energy-Efficient Heating

Power control module ensures even, stable temperature. Real power consumption during temperature keeping is only ~35% of total power, with no heating load fluctuation, extending heating tube life.

③ High Vacuum & Condensation

Extreme high vacuity (<30Pa cold condition for tank, <10Pa system) with special baffle valves. Low-temperature condensation filter avoids vacuum pump pollution, greatly prolonging pump service life.

④ Siemens PLC Automation

Full automatic control of vacuity, heating, and cooling. Supports manual/auto modes; unattended automatic drying. Stable, reliable, domestic advanced automation level.

⑤ Compact & Customized

Square tank design, small occupation. Tank size customized per requirement. Door opening mechanism, hydraulic/pneumatic systems integrated.

⑥ Quality & Rust Prevention

Variable pressure adjustment solves core rust problem. Processed products reach superior industry quality. Suitable for 10kV, 35kV, 110kV transformer coil/body drying.

4. Main Equipment Components

No.

Component

Qty

1

Vacuum drying tank system

1 set

2

Door opening mechanism & door frame

1 set

3

Vacuum system

1 set

4

Condensing system

1 set

5

Heating system (oil)

1 set

6

Pneumatic piping system

1 set

7

Cooling water system

1 set

8

Hydraulic system

1 set

9

Control & measurement (Siemens PLC)

1 set

10

Spare parts

1 set

5. On-Site Requirements

  • Rated Power: 96kW, 380V, 50Hz, 3-phase (to electric control cabinet).

  • Cooling Water: Pressure >0.1MPa, circulating pool >3m³.

  • Compressed Air: 0.4-0.6MPa, consumption 0.2m³/min.

  • Area Dimension: ~6000×6500mm.

6. Application Scope

  • Oil-immersed power transformers (≤110kV), 10kV/35kV/110kV coils/bodies.

  • Drying treatment of electrician products, insulation moisture removal.

  • Custom process schemes for 35kV and 10kV levels with control program.

→ Contact our engineering team for a detailed quotation, technical layout, or factory demonstration.




 

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