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HOME >> PRODUCTS >>Transformer Auxiliary Processing >> Hydraulic Transformer Core Assembly & Turning Table | 0–90° Flip Table (Up to 300 Tons)
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Hydraulic Transformer Core Assembly & Turning Table | 0–90° Flip Table (Up to 300 Tons)

Engineered for transformer manufacturers, this hydraulic core assembly and turning table revolutionizes iron core stacking and flipping. With hydraulic overturning (0–90°), it stops stably at any position—even when the heavy point shifts sides—without additional energy beyond workshop crane use. The modular building-block design adapts to any core window size; no special foundation pit required. International-grade hydraulics (Yuken pump, imported seals, ABB/Schneider controls) and finite element analysis ensure deformation-free, safe operation.

Key Highlights:

  • 0–90° Hydraulic Flip: Self-locking cylinders, stable stop at any angle, supports 3–300 ton cores.

  • Modular & Space-Saving: Building-block structure, adjustable main column distance, no pit needed.

  • Precision Stacking: Flatness ≤1mm, table deformation <3mm, perpendicularity <2mm.

  • Premium Components: Yuken (Japan) pump, Siemens Beide motor, Huade valves, ABB/Schneider electrics.

  • Full Safety Suite: Emergency stop, overload protection, logic interlock, worker platforms with safety barriers.

  • Versatile Application: 3-column / 5-column cores, with or without iron yoke process.


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Description

1. Overview

The Hydraulic Core Assembly and Turning Table is a specialized heavy-duty platform for stacking and overturning transformer iron cores. It solves the technical difficulty of safe, stable core flipping while enabling precise flat stacking. The table supports both row-on and non-row-on iron yoke processes, and is suitable for three-column (3 platforms) and five-column (5 platforms) core flipping and ironing.

2. Model Range & Key Specifications

Specification

YFT-5

YFT-50

YFT-80

YFT-120

YFT-300

Table Board Size (m)

1.6×2

3.5×4

3.5×4.5

5×6.8

6×9

Max. Core Height (mm)

1200

2000

2000

3000

4800

Max. Core Length (mm)

1600

3000

3500

5200

8500

Core Column Diameter (mm)

600

800

1000

1200

1600

Core Weight (tons)

5

50

80

120

300

Note: Detailed dimensions are designed according to the user's coil size. The 5-ton miniature type uses hydraulic reversion.

3. Core Advantages & Features

① Safe Hydraulic Overturning (0–90°)

Hydraulic cylinders provide flip power with self-locking to stop at any position. When the heavy point shifts from one side to another, stability is assured. At 90°, supporting legs open to prevent the core from tipping. Synchronous flipping ensures no deformation of the steel core.

② Modular Building-Block Structure

Platforms are grouped according to core windows and adapt to different window sizes. Main column distance is easily adjustable. No special earth pit required—only a locating groove is needed for assembly. After installation, overturning components can be disassembled and lifted without occupying space.

③ High Precision & Rigidity

  • Overall table deformation <3mm during turnover; perpendicularity between stacking table and turning beam <2mm.

  • Core column supports precision-machined for ≤1mm flatness of laminated iron.

  • Finite element analysis via advanced design software ensures sufficient strength and stiffness.

  • Hot-rolled/low-carbon steel welded structure, key positions machined, welded parts aged/heat-treated.

④ Premium Brand Components

Component

Brand

Hydraulic Pump

Yuken (Japan)

Pump Motor

Siemens Beide (China)

Hydraulic Valve

Beijing Huade (China Top Brand)

Hydraulic Seals

Japan Imported

Breaker/Contactor/Relay/Button

ABB or Schneider

High-performance, durable, stable hydraulic system with high-quality engineering cylinders.

⑤ Comprehensive Safety & Worker Support

  • Electronic control: emergency stop, overload protection, logic interlocking (ABB/Schneider).

  • Front/rear worker platforms: hydraulic scissor lift, height adjustable 900–1700mm, 3-side removable safety barriers, 4-direction wheels with locks.

⑥ Adaptable & Cost-Effective

No additional energy required beyond workshop crane. Saves auxiliary equipment and foundation investment, offering excellent performance-price ratio. Color and paint per customer requirement.

4. Main Machine Structures

  1. Base Frame: Welded shaped steel, vibratory stress relief, sufficient rigidity/strength.

  2. Support Rod: Bears platform + core weight together with oil cylinder during stacking.

  3. Turnover Seat: Platform for stacking cores, moving foundation for movable longitudinal beams; welded steel, stress-relieved.

  4. Oil Cylinder & Hydraulic System: Power for turning, self-locking, stable and durable.

  5. Longitudinal Beam: Fixed + 2 movable beams; fixed beam adjustable for column distance, movable beams adjusted by hand wheel.

  6. Support Jack: 12 pieces for supporting iron yoke clips, height adjustable.

  7. Bottom Support: Detachable, crane-movable, lock pins for easy assembly.

  8. Core Column Support: 15 pieces, shaped steel, precision-machined, flatness ≤1mm.

  9. Electronic Control System: Emergency stop, overload protection, logic interlock (ABB/Schneider).

  10. Worker Platforms: Hydraulic scissor lift, 900–1700mm, 3-side safety barriers, 4-direction wheels.

5. Application Scope

  • Transformer Core Manufacturing: 3-column / 5-column core assembly and flipping.

  • Process Compatibility: Row-on iron yoke and non-row-on iron yoke processes.

  • Core Specifications: Total core height ≤1800mm, length ≤3000mm, column diameter ≤600mm (standard); up to 4800mm height and 1600mm diameter for YFT-300.

  • Industry: Power transformer, distribution transformer, reactor core production.

6. Packing & Delivery

The table is shipped in one whole piece. Professional, environmentally friendly, convenient, and efficient packaging services ensure goods safety.

→ Contact our engineering team for a detailed quotation, technical layout, or factory demonstration.


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