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HOME >> PRODUCTS >>Winding Machine >> Large-Size CNC Toroidal Coil Winding Machine for Transformer CT/PT (Max OD 1800mm)
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Large-Size CNC Toroidal Coil Winding Machine for Transformer CT/PT (Max OD 1800mm)

Engineered for heavy-duty transformer and instrument transformer (CT/PT) manufacturing, this new-generation CNC toroidal winding machine solves the historical challenges of manual coil winding—high labor intensity, low efficiency, and inaccurate turns.

Built by YIBO (ISO9001 & CE certified, 23+ years expertise), it features a robust PLC control system for automatic wire storage, precision counting, and stop-memory. The integrated automatic feeder and multi-wire mechanism support dual/multi-layer winding (Φ3.5mm wire), ensuring seamless operation for massive coils (Max OD 1800mm, Height 250mm).


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Description

1. Product Overview

The Large-Sized CNC Toroidal Winding Machine is a new-generation circular winding equipment specifically engineered to overcome the bottlenecks of traditional manual winding: high labor intensity, low working efficiency, and incorrect turns. Equipped with an automatic feeder and adjustable feeding device, it ensures seamless winding for diverse ring sizes. It stands as one of the most advanced large-sized circular winding solutions, delivering high precision, low noise, and energy efficiency.

2. Core Features & Advantages

  • PLC Intelligent Control: Integrates automatic wire storage computation, automatic counting, automatic stop, and stop-memory functions, greatly simplifying operation and eliminating turn errors.

  • Multi-Wire & Multi-Layer: The specialized multi-wire winding mechanism realizes dual-wire or multi-wire multi-layer winding, significantly enhancing productivity.

  • Automatic Feeding: Adopts an automatic feeder with adjustable guiding to ensure stable wire tension and smooth winding for large toroidal cores.

  • High Precision & Durability: Wide application range, low maintenance cost, energy-saving, and low noise, built for long-term industrial operation.

  • Labor Optimization: Revolutionizes large coil production by replacing intensive manual work with CNC precision.

3. Key Technical Parameters

Parameter

Specification

Product Name

Toroidal Winding Machine

Windable Wire Diameter

Φ3.5 mm

Min Inner Diameter of Coils

Φ200 mm

Max Outer Diameter of Coils

Φ1800 mm

Max Height of Coils

250 mm

Max Winding Rotation Speed

100 rpm

Machine Tool Power

2.2 KW

Max Outline Size (L×W×H)

1300 × 1000 × 1500 mm

Control System

PLC (Auto Counting/Storage/Memory)

Winding Mode

Multi-wire, Multi-layer

Application

Large Transformers, CT/PT, Toroidal Coils

4. Quality Control (QC) Process

  1. Raw Materials: Strictly control the purchase standard of all raw materials and key components.

  2. Precision Processing: Utilize high-precision equipment and experienced workers to process components, ensuring every process meets standards.

  3. Assembly Recheck: During assembly, recheck the quality of components, wiring, and machine appearance.

  4. Pre-Shipment Test: Before delivery, test all operating procedures by winding an actual core to ensure the machine works normally and meets technical requirements.

5. Application Scope

Ideal for manufacturing large circular coils in power transformers, current/potential transformers (CT/PT), and electrical insulation rings. Perfect for enterprises seeking mechanization and specialization in large toroidal coil production.

6. Manufacturer & Service (YIBO Machinery)

  • Brand Strength: 23+ years of expertise, ISO9001:2020, CE/SGS/BV certified. Top 3 in Chinese electrical equipment with 85%+ domestic market share.

  • R&D Capability: Collaboration with Shandong University; key components from international brands (Siemens, Schneider, Mitsubishi).

  • Proven Track Record: Trusted by CASC, CRRC, ABB, EATON, DELIXI, RITZ, TENGEN, and Russia Military Enterprise.

  • Payment & Delivery: Payment via L/C, T/T, Western Union. Delivery in ~90 working days after advance.

  • Warranty & Support: 12 months guarantee (from Acceptance Report, max 14 months from delivery). Optional overseas installation & training, 24-hour response, video guidance, and free APG technique training.

→ Contact our engineering team for custom coil dimensions, wire diameters, or integrated CT/PT production line solutions.


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18# North Road Anyuan, Economic& Tech.Development Zone, Pingxiang City, Jiangxi Proviince China.

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info@yibowindingmachine.com

0086  15979221627

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