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HOME >> PRODUCTS >>Coil Loading & Uncoil >> Heavy Gauge 3-in-1 Decoiler Straightener Feeder | Thick Plate Coil Feeding & Leveling Machine for Mechanical Press
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Heavy Gauge 3-in-1 Decoiler Straightener Feeder | Thick Plate Coil Feeding & Leveling Machine for Mechanical Press

Engineered for the increasing demands of thick coil stamping (≥3.0mm), this machine integrates uncoiling, straightening, and feeding into one space-saving unit. Replacing traditional spring-adjusted levelers, it adopts a turbine-worm fine-tuning system to deliver higher pressure, superior precision, and improved output rates for thick plates. With hydraulic mandrel expansion, pneumatic pinch rollers, and servo-driven feeding, it ensures stable material flow into mechanical presses, reducing labor and die wear.


Key Highlights:


Thick Plate Mastery: Specially designed for coils >3.0mm (mild steel, stainless, silicon steel, copper).

Turbine-Worm Adjustment: Replaces spring type; easy operation, high precision, consistent pressure.

3-in-1 Integration: Decoiler + Leveler + Feeder; aligns with press centerline for seamless production.

Smart Control: Manual/Auto modes, 24V induction frame for automatic start/stop, inch buttons for trial.

Electrical Industry Ready: Perfect for transformer laminations, busbars, switchgear panels.


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Product Description

1. Core Advantages & Features

① Turbine-Worm Leveling Adjustment

Solves traditional leveler limitations (low pressure, low precision). The worm gear mechanism allows fine height adjustment of upper/lower rollers, ensuring exact gap for thick plates. Operation is easy: adjust until plate is straight (correcting downward/upward bending).

② Robust Structure for Thick Gauges

Handles materials >3.0mm that standard precision levelers fail to process. Heavy welded frame, hardened chrome-plated rollers, hydraulic expansion (coil loading), and pneumatic feeding rollers ensure durability and grip without surface damage.

③ Dual Operation Modes

  • Manual: Forward/reverse inch feeding for setup, mold testing, and head feeding.

  • Automatic: 24V induction frame controls leveler start/stop synchronously with mechanical press, enabling continuous stamping. Safety interlock: selector must be in "Auto" to prevent press pull-damage.

④ Seamless Press Integration

Must align centerline with punch die. Front/rear transfer rollers support material. Suitable for mechanical power presses (crank, eccentric) and hydraulic presses.

2. Key Technical Parameters (Reference / Customizable)

Parameter

Specification (Typical Range)

Machine Type

3-in-1 Heavy Gauge Decoiler-Straightener-Feeder

Material Thickness

3.0 – 8.0 mm (Thick Plate Focus)

Material Width

200 – 1600 mm (Customizable)

Max. Coil Weight

5000 – 15000 kg

Max. Coil OD

1400 – 1800 mm

Coil ID

470 – 530 mm (Hydraulic Expansion)

Leveling Rollers

4-Up / 5-Down (or 3-Up / 4-Down, Hardened Chrome)

Adjustment

Turbine-Worm (Manual/NC Fine Tuning)

Feeding Accuracy

±0.1 mm (Servo Controlled)

Feeding Speed

0 – 15 m/min (Thick plate optimized)

Main Power

5.5 – 11 kW (Leveling) + Servo (Feeding)

Hydraulic Power

5.5 – 7.5 KW (Expansion & Clamping)

Control

PLC + HMI, Manual/Auto, 24V Induction

Press Match

Mechanical Press (Crank/Eccentric), Hydraulic Press

3. Operation & Safety (Thick Plate Leveler Essentials)

  • Setup: Elevate feeding/flattening cylinder → adjust worm gear to gap slightly larger than plate thickness → feed head → bend/straighten → press roller → inch feed → check flatness (adjust down if downward bend, up if upward bend).

  • Safety: Align centerline with die; never exceed width/thickness limits; stop press immediately on abnormality; use "Auto" mode only for continuous stamping to avoid mold damage.

  • Modes: Manual (trial/mold) vs Auto (induction-controlled continuous run).

4. Application Scope

  • Transformer Industry: Silicon steel thick plate straightening, core lamination prep.

  • Busbar & Electrical Panels: Thick copper/aluminum pre-leveling for punching.

  • Heavy Stamping: Automotive, structural parts requiring >3mm coils.

  • Mechanical Press Lines: Replaces spring levelers, boosts output rate.

5. Manufacturer & Service (YIBO Machinery)

  • Experience: 23+ years, ISO9001:2020, CE/SGS/BV certified. Top 3 in Chinese electrical equipment, 85%+ market share.

  • Clients: CASC, CRRC, ABB, DELIXI, EATON, RITZ, TENGEN, Russia Military Enterprise.

  • Warranty: 12 months (from Acceptance Report, max 14 months from delivery).

  • Delivery: ~90 working days after advance.

  • Payment: L/C, T/T, Western Union.

  • Support: Optional overseas installation & training, 24-hour response, video guidance.

→ Contact our engineering team for custom thickness/width specifications, turbine-worm setup, or press integration layout.


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info@yibowindingmachine.com

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