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HOME >> PRODUCTS >>Winding Machine >> YW-1500E Large CNC Toroidal Winding Machine | Current Transformer (CT) Coil Winder
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YW-1500E Large CNC Toroidal Winding Machine | Current Transformer (CT) Coil Winder

Engineered for the power industry, the YW-1500E replaces manual winding with advanced CNC automation, specifically designed for large current transformer (CT) toroidal cores. Combining a robust variable frequency main drive with precision stepper wire arrangement, it delivers exceptional accuracy and stability for single, double, or multi-wire multi-layer winding.

Key Highlights:

  • 0.01mm Pitch Accuracy: Stepper motor + high-precision reducer enables continuous stepless pitch adjustment for superior coil uniformity.

  • Multi-Wire Capability: Supports single/double/multi-wire multi-layer winding, solving complex CT coil technical challenges.

  • Smart PLC & HMI Control: Programmable touch screen with automatic wire storage calculation, counting, auto-stop, and power-off memory.

  • Modular & Efficient: Variable frequency speed regulation ensures low noise, energy saving, and large starting torque; modular electrical design simplifies maintenance.

  • Versatile Production: Perfect for small-batch, multi-configuration toroidal coil manufacturing with flexible adjustment.

Upgrade your CT core production with high winding precision and operational efficiency.


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Product Description

1. Overview

The YW-1500E CNC Large Toroidal Winding Machine is state-of-the-art equipment developed for winding current transformer (CT) toroidal cores. It overcomes the limitations of traditional manual winding, offering high-precision, automated solutions for diverse toroidal coil configurations. Widely recognized for its adaptability and ease of operation, it is essential for manufacturers requiring precise CT coil production.

2. Technical Parameters

Parameter

Specification

Model

YW-1500E

Equipment Type

Large CNC Toroidal Winding Machine

Application

Current Transformer (CT) Toroidal Cores

Control System

International Brand PLC + Touch HMI

Wire Arrangement

Precision Stepper Motor + High-Precision Reducer

Winding Pitch

Continuous Stepless Adjustment (Min. 0.01mm)

Winding Mode

Single / Double / Multi-Wire, Multi-Layer

Main Drive

Variable Frequency Speed Regulation

Core Functions

Auto Wire Calculation, Auto Counting, Auto Stop, Power-Off Memory

Electrical Design

Modular Components (Easy Maintenance)

Features

Stable Running, Low Noise, High Uniformity, Wide Adaptability

3. Core Advantages

① Reliable PLC & HMI Control

Adopts a world-renowned PLC control system with a programmable touch display. Ensures stable operation, intuitive parameter setting, and repeatable precision across batches.

② Modular Drive & Variable Frequency

Main drive uses variable frequency speed regulation with a short transmission chain, delivering large starting torque, wide speed range, low noise, and energy efficiency. Modular electrical layout reduces maintenance costs.

③ High-Precision Wire Arrangement

Precision stepper motors and reducers control winding distribution, eliminating conventional mechanical gear drawbacks. Minimum pitch fine-adjustment of 0.01mm ensures high accuracy and large output torque. Built-in PLC programs automate wire storage, counting, and shutdown.

④ Multi-Wire Winding Capability

Equipped with double/multi-wire multi-layer mechanisms, solving precision CT coil winding difficulties and significantly boosting production efficiency and finished coil quality.

⑤ Flexible Small-Batch Production

Ideal for adapting to various toroidal coil configurations. Automatic functions and memory features simplify operation, making it perfect for small-batch, high-mix manufacturing.

4. Application Scope

  • Power industry current transformer (CT) manufacturing

  • Large toroidal core coil winding

  • Instrument transformers, protective CTs

  • Small-batch, multi-specification coil production

→ Contact our engineering team for a quotation, technical layout, or factory test video.


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