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HOME >> PRODUCTS >>Transformer Auxiliary Processing >> Pneumatic Expandable Mandrel for Hv Transformer Winding
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Pneumatic Expandable Mandrel for Hv Transformer Winding

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商品说明
HV Transformer Expandable Coil Winding Mandrel - Full Product Specification & Application Cases

1. Product Overview

HV Transformer Expandable Coil Winding Mandrel is indispensable professional equipment for high-precision transformer coil winding and forming. Designed with flexible outer diameter expansion function, this mandrel supports both motor-driven automatic expansion and manual fine expansion modes to meet diverse production demands. It features a wide adjustable diameter range and effortless coil stripping and demoulding processes, delivering strong compatibility with all types of horizontal and vertical transformer winding machines. Adopting a scientific and optimized structural design, the mandrel undergoes high-precision machining to ensure stable overall performance and long service life. The complete structure includes a sturdy cage frame, sliding sleeve assembly, strip plate assembly, base strips, extended strips, transmission parts and right-angle baffles. Its innovative structural design enables smooth diameter adjustment and fully protects finished coils, achieving zero damage during demoulding and winding processes. Strict quality control guarantees that the diameter deviation of any position is within 2mm and the overall cylindricity error is below 2mm, ensuring high coaxiality and winding uniformity. Matched with professional transformer winding equipment, this expandable mandrel can deliver stable, efficient and high-precision winding performance, making it ideal core equipment for industrial transformer manufacturing factories.


2. Core Product Advantages

  • Dual Expansion Modes & Strong Compatibility:Supports motor automatic expansion and manual fine-tuning, perfectly compatible with all mainstream horizontal and vertical transformer winding machines in the market, adapting to different production process requirements.

  • Ultra-high Winding Precision:Strictly controlled diameter deviation and cylindricity error ensure uniform coil winding density and smooth coil surface, effectively improving the overall electromagnetic performance and qualification rate of finished transformers.

  • Zero-damage Demoulding Design:Innovative cage adjustable structure realizes flexible diameter shrinkage, enabling effortless coil stripping without squeezing or scratching finished coils, greatly reducing product scrap rate.

  • Durable Industrial-grade Structure:Adopts high-strength alloy steel integral processing and anti-rust treatment, with wear-resistant transmission components, ensuring stable long-term operation and low maintenance cost in heavy-duty industrial production scenarios.

  • Full Customization Flexibility:Supports personalized customization of diameter range, length, load capacity and coil shape, fully meeting the personalized winding demands of distribution transformers and large HV power transformers.

3. Typical Application Cases

Case 1: European Distribution Transformer Mass Production ProjectWe supplied customized expandable coil winding mandrels for a professional electrical manufacturing factory in Germany. The equipment is applied to batch winding of 10kV-35kV distribution transformer coils. The dual adjustment modes greatly improve production flexibility, and the 2mm ultra-precision tolerance ensures consistent coil quality. After application, the customer’s coil defective rate dropped below 0.3%, and demoulding efficiency increased by 35%.
Case 2: Southeast Asia High-voltage Transformer Manufacturing LineProvided heavy-duty large-size expandable mandrels for a Malaysian power equipment enterprise, matching vertical high-speed winding machines for 110kV-220kV HV transformer coil production. The wide diameter adjustment range meets the production of multi-specification coils, and the high-rigidity steel structure maintains zero deformation under long-term heavy load, helping customers complete high-standard HV transformer batch production.
Case 3: Australian Transformer Maintenance & Customization FactoryDelivered multi-specification adjustable winding mandrels for an Australian power engineering company. Aimed at small-batch and multi-type transformer coil customization and maintenance work, the manual & electric dual-mode design adapts to flexible small-batch production. The zero-damage demoulding feature effectively protects high-value customized coils, winning stable long-term cooperation from customers.
Case 4: Middle East Intelligent Winding Production Line SupportingMatched intelligent automated winding production lines for a Saudi electrical factory. The high-precision expandable mandrel realizes synchronous linkage with automated equipment, realizing precise winding and automatic demoulding of transformer coils. It helps customers realize unmanned semi-automatic production, greatly saving labor costs and improving production standardization.


商品参数

1. Detailed Technical Specifications

Specification Item
Technical Parameters
Product Name
HV Transformer Expandable Coil Winding Mandrel
Applicable Equipment
Horizontal & Vertical Transformer Winding Machines
Expansion Mode
Motor-driven Automatic Expansion / Manual Fine Expansion
Adjustable Diameter Range
150mm – 2600mm (Customizable)
Max Coil Length
Up to 3500mm (Customizable)
Max Load Capacity
0.5T – 20T (Customized for coil weight)
Diameter Deviation Tolerance
≤ 2mm (Any position)
Cylindricity Error
≤ 2mm
Machining Precision Grade
IT6-IT9 Industrial Precision Standard
Surface Roughness
0.63μm High-precision Finish
Main Structural Material
High-strength Alloy Steel / Stainless Steel
Surface Treatment
Anti-rust Spray Painting & Polishing
Coil Type Adaptation
Round, Rectangular, Obround Transformer Coils
Core Components
Cage frame, sliding sleeve, strip plate, base & extended strips, transmission parts, right-angle baffles
Customization Service
Full OEM/ODM support for size, load, shape and structure
Applicable Transformer Grade
10kV – 500kV HV Power Transformers


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