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HOME >> PRODUCTS >>Winding Machine >> Automatic Dual-Axis Toroidal Winding Machine for CT & Low Frequency Transformers
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Automatic Dual-Axis Toroidal Winding Machine for CT & Low Frequency Transformers

The Automatic Dual-Axis Toroidal Winding Machine is engineered for precision winding of Current Transformers (CT), toroidal transformers, solenoid valves, ballasts, and low-frequency coils. Designed for thick wires and complex multi-coil structures, it combines AC three-phase asynchronous motor drives with advanced inverter control for eco-friendly, stable, and long-lasting performance.

Equipped with a multifunctional micro-computer system, it offers 0-999 step sequence settings (supporting forward/reverse, slot crossing, and close winding). Its unique indirect spindle drive and dual-axis synchronous design significantly boost efficiency and equipment lifespan. The integration of internationally advanced electromagnetic damping tension technology ensures zero wire damage and precise winding for large OD/small ID heavy coils.


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Description

1. Core Advantages & Features

① Intelligent Digital Control

Micro-computer/PLC design with power-off protection and data memory. Supports suspended editing, winding point/width assistance, automatic counting, display, and stop. 0-999 sets of step sequences for versatile winding patterns.

② Dual-Axis & Indirect Drive

Dual-axis synchronous operation improves efficiency. Unique motor drive design uses indirect spindle driving to extend motor service life. Inverter-equipped AC three-phase asynchronous motor ensures stability.

③ Advanced Tension & Multi-Wire

Electromagnetic damping tension control (internationally advanced) allows adjustable brake tension, solving large OD/small ID heavy wire challenges. Multi-wire parallel winding mechanism supports double/triple wires simultaneously without damage.

④ Wide Application & Maintenance

Handles various core styles and wire diameters with large speed adjustment range. Optimized universal parts for easy maintenance. Suitable for small-quantity diverse toroidal coils.

2. Key Technical Parameters

Parameter

Specification

Winding Type

Toroidal (CT, Transformers, Inductors)

Drive System

AC 3-Phase Asynchronous Motor + Inverter

Control System

Micro-computer / Precision Digital Controller

Operation

Dual-Axis Synchronous, Indirect Spindle Drive

Step Sequences

0 – 999 Sets (Forward/Reverse, Cross Slots)

Tension Control

Electromagnetic Damping (Adjustable Brake)

Multi-Wire

Parallel Winding (Double/Triple Wires)

Wire Compatibility

Thick Wires, Large OD / Small ID Coils

Speed

Wide Range Stepless Adjustment

Data Memory

Power-off Protection, Shutdown Save

Efficiency

High Production, Dual-Axis Synchronous

3. Application Scope

  • Current Transformers (CT), Mutual Inductors

  • Toroidal Transformers, Voltage Regulators/Stabilizers

  • Relay Coils, Solenoid Valves, Ballasts

  • Toroidal Inductors, Choke Coils, Power Magnetics

  • UPS/Converter Inductors, Heavy Toroidal Cores

4. Main Components

  • Main Frame & Indirect Spindle Drive

  • Dual-Axis Synchronous Winding Head

  • Inverter + AC 3-Phase Motor

  • Electromagnetic Damping Tension Device

  • Multi-Wire Parallel Mechanism

  • Micro-Computer Control Cabinet (HMI)

  • Power-Off Protection & Data Memory Module

→ Contact our engineering team for technical layout, demo, or quotation.




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