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HOME >> PRODUCTS >>Winding Machine >> Automatic Dry Type Transformer Foil Winding Machine (Model BRJ1400-2) | Copper & Aluminum Strip Coil Winding Equipment
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Automatic Dry Type Transformer Foil Winding Machine (Model BRJ1400-2) | Copper & Aluminum Strip Coil Winding Equipment

The BRJ1400-2 is engineered for high-efficiency winding of dry-type transformer foil coils using copper or aluminum strips. It supports one or two layers of foil conductor with simultaneous insulation material (paper/film) winding. Equipped with TIG welding, electric disc shear cutting, and an advanced edge alignment system, it ensures straight, smooth coil edges and superior electrical performance.

Key highlights include a 1400mm max foil width, 1000mm finished coil OD, dual decoilers for conductor and insulation, pneumatic expansion shafts, and a 10-inch industrial touch screen with PLC control. The machine integrates foil deburring, cleaning, end-fill strip feeding (8 stations), and automatic welding for continuous production.

Designed for precision and ease of use, it delivers consistent layer alignment, reduces manual intervention, and meets the demands of modern power industry equipment manufacturing.


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Description

1. Overview

The BRJ1400-2 Automatic Dry Type Transformer Foil Winding Machine is specialized for winding transformer foil coils and similar products. The conductor can be copper or aluminum strip. The system handles one or two layers of foil with one or two layers of insulation material. Bus bars are welded using TIG welding. Automatic foil edge alignment ensures coil edges are straight and smooth. The PLC-based control system with a touch screen offers intuitive operation.

2. Key Technical Parameters

Parameter

Specification

Model

BRJ1400-2

Axial Length (Foil Width)

1,400 mm

Max. OD of Finished Coil

1,000 mm

Conductor Foil Material OD

1,000 mm

Conductor Foil Material ID

500 mm

Number of Conductor Decoilers

2

Length of Conductor Decoiler

1,450 mm

Conductor Decoiler Shaft

Adjustable Dia. 400–520 mm

Winding Spindle

80 × 80 × 1750 mm

Welding Mode

TIG

Cutting Mode

Electric disc shear

Number of Insulation Decoilers

2

Insulation Material OD

≤400 mm

Insulation Material ID

76 mm

Width of Insulation Material

1,450 mm

Insulation Decoiler Shaft

Expandable (pneumatic open/close)

End-fill Strip Feeder

8

User Interface

10-inch touch screen industrial PC

Counting Turns Range

0 – 9999.9

Customization

Available per request

3. Core Advantages & Features

① Precision Winding & Edge Alignment

Automatic foil edge alignment system guarantees straight, smooth coil edges. Imported PLC control ensures accurate layer registration and tension management for copper/aluminum strips.

② Dual-Layer Capability

Winds one or two layers of foil conductor with one or two layers of insulation simultaneously, increasing production efficiency and coil quality.

③ Advanced Welding & Cutting

TIG welding for bus bars ensures high conductivity and strong joints. Electric disc shear provides clean, precise cutting. Foil deburring and cleaning systems maintain surface integrity.

④ Intelligent Control

10-inch industrial touch screen with PLC enables easy operation, real-time monitoring, and turn counting (0–9999.9). User-friendly interface suitable for skilled and unskilled operators.

⑤ Robust Mechanical Design

Main frame, winding unit, foil/insulation decoilers, pneumatic expansion shafts, and 8-station end-fill strip feeder. Stable winding spindle (80×80×1750mm) supports heavy coils up to 1000mm OD.

⑥ Comprehensive Auxiliary Systems

Includes cleaning system, cutting system, deburring, edge alignment, automatic welding, electronic control, and pneumatic systems for continuous, automated production.

4. Main Components

  1. Main frame

  2. Winding unit

  3. Foil decoiler (2 sets)

  4. Insulation decoiler (2 sets)

  5. End-fill strip feeder (8 stations)

  6. Cleaning system

  7. Cutting system (electric disc shear)

  8. Foil deburring system

  9. Edge alignment system

  10. Automatic welding unit (TIG)

  11. Electronic control system (PLC + 10" HMI)

  12. Pneumatic system

5. Application Scope

  • Dry-type transformer foil coil winding

  • Copper and aluminum strip conductor coils

  • Insulation paper/film layering

  • Power industry equipment manufacturing

  • Custom coil production for transformers

6. After-Sales Service

  • Warranty: 12 months from delivery.

  • During warranty: free guidance, troubleshooting, and component replacement (if needed).

  • Beyond warranty: continued technical support; components charged at cost.

  • Installation, commissioning, and training available.

→ Request a detailed quotation, technical datasheet, or factory demonstration today.






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