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HOME >> PRODUCTS >>Transformer Core Process >> Industrial Well-Type Vacuum Annealing Furnace for Wire Cores & Tool Steel (High Efficiency, 1100°C)
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Industrial Well-Type Vacuum Annealing Furnace for Wire Cores & Tool Steel (High Efficiency, 1100°C)

Engineered for superior performance, this well-type vacuum furnace is designed for vacuum tempering of high-speed steel, special tool steel (cold/hot working dies), and wire core annealing. The advanced thermal design integrates a full refractory fiber structure (320mm thickness) and HRE high-temperature flat belt heating elements, delivering ~30% energy savings and double the heating rate compared to traditional brick furnaces.

Key Highlights:

  • Robust Vacuum Chamber: 321 stainless steel tank (12mm wall, 18mm bottom), silicone seal with water-cooling, max service temp 1000°C.

  • High-Efficiency Heating: HRE electrothermal alloy, low surface load (1.4W/cm²), 2-zone control (upper/lower), service temp ≤1100°C.

  • Vacuum & Cooling: Water ring vacuum pump (X-10), special water-cooled sealing fan (2520 heat-resistant steel, 2.2kW, 4900-7000m³/h).

  • Smart Automation: 9-inch touch screen, intelligent PID temperature control, thyristor voltage regulation, real-time data logging.

  • Structural Integrity: 4mm steel shell + 12mm panel + 40mm cover panel, triangular ribs/channel steel supports, explosion-proof & exhaust ports.

  • Material Quality: Refractory fiber (Al₂O₃ 45-50%, Al₂O₃+SiO₂ >96%, bulk density 110kg/m³, compressed 200-230kg/m³, shrinkage <6%).

Achieve ideal material structure with excellent oxidation resistance. 


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Description

1. Overview & Application

This well-type vacuum annealing furnace is mainly used for vacuum tempering of high-speed steel, special tool steel, cold/hot working die steel before raw material processing, and wire core annealing. It ensures good oxidation resistance and achieves ideal material structure through a reasonable heat treatment process.

2. Key Technical Parameters

Item

Specification

Max Service Temperature

1000°C (Tank), ≤1100°C (Refractory Fiber)

Fiber Thickness

320 mm (Compressed Prefabricated Blocks)

Fiber Composition

Al₂O₃ 45-50%, Al₂O₃+SiO₂ >96%

Bulk Density

110 kg/m³ (normal), 200-230 kg/m³ (compressed)

Linear Shrinkage

<6%

Heating Element

HRE High-Temp Alloy Flat Belt, Low Load 1.4W/cm²

Temp. Control Zones

2 Zones (Upper & Lower)

Vacuum Tank

321 Stainless Steel, 12mm Wall, 18mm Bottom

Vacuum Pump

Water Ring (X-10 Type), incl. valves & instruments

Fan

Water-Cooled Sealing Fan, 2.2kW, φ400 Blade

Air Volume

4900 – 7000 m³/h

Cooling

Water jackets, quick cooling system (blower, valves, pipes)

Control

9-inch Touch Screen, PID Program, Thyristor, Delixi LV

Furnace Shell

4mm Steel + 12mm Panel + 40mm Cover (Ribbed)

Bottom Masonry

Refractory, Diatomite, Light/Heavy Insulation Bricks

Energy Saving

~30% vs. Brick Furnace, Double Heating Rate

3. Core Advantages & Features

① Full Refractory Fiber Lining

Adopts full refractory fiber structure (320mm thickness) with prefabricated compressed blocks. Service temp ~1300°C, long-term use with <6% shrinkage. Excellent energy saving, much longer life than brick furnace.

② Robust Vacuum Tank & Sealing

321 stainless steel tank suspended vertically, high temp strength & air tightness. Sealing flange (40mm carbon steel) with silicone seal, water cooling tank protects seal strip. Ensures no leakage, achieves ideal vacuum.

③ HRE Heating & Zoned Control

High-temperature, high-emissivity HRE electrothermal alloy flat belt, mounted on both furnace sides with ceramic pendants. Low surface load (1.4W/cm²) extends life. Two-zone control (upper/lower) for uniform temperature (±precision via PID).

④ Vacuum & Circulation System

Water ring vacuum pump (X-10) with measuring instruments. Special vacuum water-cooled sealing fan (2520 heat-resistant steel blade, dynamic/static balance), 2.2kW, 4900-7000m³/h airflow. Quick cooling via blower and air dispersing pipes.

⑤ Structural Rigidity & Safety

Furnace shell: 4mm steel plate, 12mm panel, 40mm cover panel with triangular rib plates & 100 channel steel supports. Furnace bottom: layered refractory/diatomite/insulation bricks for load-bearing. Furnace cover: water-cooled panel, squirrel cage insulation (310S steel), explosion-proof & exhaust holes (>120° angle), water-cooled jackets.

⑥ Intelligent Control System

9-inch touch screen + intelligent temperature control instrument (program sections). Zhengjie power thyristor, Delixi low voltage appliances, overtemperature alarm. Centralized lead-out rods with protective shield. Real-time data collection, storage, display, download/print. Lifting via crown block crane.

4. Main Components

  • Furnace shell & cover (water-cooled, reinforced)

  • Vacuum tank (321 SS, 12/18mm)

  • Heating elements (HRE, ceramic hung)

  • Refractory fiber lining (320mm)

  • Vacuum system (pump, valves, pipes)

  • Water-cooled sealing fan (2.2kW)

  • Insulation package (squirrel cage, 310S)

  • Control cabinet (touch screen, PID, thyristor)

  • Lifting mechanism (crane)

5. Application Scope

  • Wire core annealing

  • High-speed steel & tool steel vacuum tempering

  • Cold/hot working die steel heat treatment

  • Oxidation-resistant material structure optimization

→ Contact our engineering team for a detailed quotation, technical layout, or factory demonstration.


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