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Square Transformer CNC Winding Machine | Automatic Rectangular Coil Winder

Square Transformer CNC Winding Machine – Automatic Rectangular Coil Winding Solution

As a patented innovation and industry-first in China, this CNC winder revolutionizes the production of square transformer coils. It completely replaces labor-intensive manual winding, solving the technical difficulties of navigating corners and edges on rectangular iron cores.

Equipped with a 360° free-rotating core mechanism and advanced PLC + HMI touchscreen control, the machine ensures consistent coil turns, precise wire layering, and automatic length calculation. It significantly boosts production efficiency while reducing labor costs and scrap rates.

Key Highlights:

  • 360° Rotating Core: Effortlessly winds wire around square corners and round edges for perfect rectangular coils.

  • Smart PLC & HMI Control: User-friendly touchscreen for data setting, automatic wire length calculation, counting, and parking.

  • Labor Saving & High Efficiency: Eliminates manual skill dependency; automates wire storage, counting, and recording.

  • Patented Technology: Proven reliability for square transformers, reactors, and specialized rectangular coils.

  • Precision & Consistency: Ensures exact turn counts and tight winding, improving overall transformer performance.

Ideal for manufacturers seeking to automate square coil production with superior precision. 


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Product Description

1. Overview

The Square Transformer CNC Winding Machine is a breakthrough patented equipment independently developed to overcome the high labor intensity and technical barriers of manual square coil winding. It delivers a revolutionary solution for square transformers, ensuring high precision, consistent quality, and dramatically improved productivity.

2. Key Performance Parameters

Parameter

Specification

Equipment Type

Square / Rectangular Transformer CNC Winding Machine

Applicable Coils

Square, Rectangular, Special-shaped Coils

Control System

Advanced PLC Programmable Controller

HMI Interface

Touch Screen (Data Setting & Wire Length Auto-Calculation)

Core Mechanism

360° Free-Rotating Iron Core / Winding Head

Automation Features

Auto Wire Storage, Auto Counting, Auto Parking, Recording

Winding Precision

Consistent Turn Count, Precise Corner Winding

Labor Reduction

Replaces Manual Winding (1 Operator Can Oversee)

Patent Status

Patented Product, Industry First in China

Applications

Square Transformers, Reactors, Rectangular Coils

3. Core Advantages

① Innovative 360° Rotating Winding Technology

The machine’s iron core rotates freely 360 degrees, allowing wire to easily wrap around both square corners and round edges. This represents a revolutionary breakthrough, achieving precision and accuracy impossible with traditional manual winding.

② State-of-the-Art PLC & HMI Control

The main control system adopts a top-tier PLC programmable controller. All parameters are set on a user-friendly touchscreen, which automatically calculates wire length. Built-in functions include automatic line storage, counting, parking, and warehousing records for full process traceability.

③ Dramatically Improved Efficiency & Productivity

By eliminating labor-intensive manual winding, the machine reduces labor costs and overcomes challenges like low efficiency and inconsistent turns. Automated features greatly simplify the process, increasing output while maintaining perfect consistency.

④ Superior Coil Quality & Performance

Ensures a consistent number of coil turns and tight layering, directly enhancing the electrical performance and reliability of square transformers. It is indispensable for industries demanding precise, efficient winding.

⑤ Wide Applicability

Specially designed for square transformer coils but equally suitable for various square transformer types and reactor coils. Sets a new industry standard for automated rectangular coil manufacturing.

4. Application Scope

Essential for manufacturers producing square transformers, dry-type transformers, cast resin transformers, and reactors requiring precise rectangular or square coil windings. Effectively replaces manual processes with higher precision and efficiency.

→ Contact our engineering team for a detailed quotation, technical layout, or factory test video.


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info@yibowindingmachine.com

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