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HOME >> PRODUCTS >>Transformer Auxiliary Processing >> CNC Multifunctional Busbar Punching, Shearing & Bending Machine (3-in-1 Hydraulic Processing)
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CNC Multifunctional Busbar Punching, Shearing & Bending Machine (3-in-1 Hydraulic Processing)

This 3-in-1 Hydraulic Busbar Processing Machine integrates punching, shearing, and bending into a high-efficiency dual-layer platform. Designed for copper and aluminum busbars (max 15×160mm), it features a 350kN punching unit with an 8-die turret, a circular shear unit for burr-free cutting, and a CNC angular bending unit (±0.2° precision). The independent 3-hydraulic station system allows simultaneous multi-operator use without interference. Equipped with PLC control, auto-refueling, and a stainless steel oil tank, it ensures long-term stability for switchgear and transformer manufacturing.



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Description

The punching unit has turret tooling library, it maximally can hold 8 (punch and embossing) dies or 7 punch dies and 1emossing die;

The Bend Unit adopts overall structure ,angular CNC method, operation is simple and high accuracy;

The Shear Unit adopts circular overall structure, its design is new and unique ,proper stress ,which can guarantee long time usage without deformation;

Feature of Busbar machine :

Busbar Cutting Punching And Bending Machine adopts dual layer platforms design scheme, three units can be operated at the same time without disturbing each other.

Busbar Punching Bending Cutting Machine is equipped with auto refueling and draining system ,the operation is simple and convenient, the hydraulic oil enters oil tank through the filter, which can protect the whole hydraulic system from any contamination;

Busbar Cutting Punching Bending Machine adopts stainless steel oil tank, which can guarantee no corrosive degeneration of the hydraulic oil and extend the usage life span of hydraulic oil and each sealing parts;

PLC control, stable and reliable.

Technical data for Busbar Punch Cut Bend: 

ItemMaterialsProcessing Thickness×Width  Max punchMax output power
Punch unitCopper /AluminumThickness:15mm25350KN
Shear unit15×160mm
Bend unit15×160mm


Configuration 
of Busbar Processing Machine

Dimension of platform (mm)Weightof the machine(kg)Numberof motorTotal power of motors (kw)Work of voltage (v)Number of hydraulic station and specification (Mpa)Control method
Layer 1:1500×12001460411.373803×31.5PLC + bending angle mumerical control
Layer 2:840×370


FAQ

1. Core Features & Advantages

① Dual-Layer & Simultaneous Operation

Unique double-layer platform design (Layer 1: 1500×1200mm; Layer 2: 840×370mm) with three independent units. Operators can punch, shear, and bend at the same time without disrupting each other, maximizing workflow efficiency.

② Punching Unit with Turret Tooling

Max output 350kN; max punch Φ25mm. The turret tooling library holds up to 8 dies (punch/embossing combinations), enabling quick changeovers for diverse hole sizes.

③ Circular Shearing Unit

Newly designed circular overall structure ensures proper stress distribution. Provides clean, deformation-free cuts for busbars up to 15×160mm, guaranteeing long-term use without tool distortion.

④ CNC Bending Unit

Overall structure with angular CNC control. Simple operation with high accuracy, ideal for plain and vertical bends on heavy-duty busbars.

⑤ Hydraulic & PLC Control System

Equipped with 3 independent hydraulic stations (31.5MPa), stainless steel oil tank (corrosion-resistant, extends oil/seal life), and auto-refueling/draining system with filtration. PLC control + bending angle numerical control ensures stable, reliable automation.

2. Key Technical Parameters

Parameter

Specification

Processing Material

Copper / Aluminum

Max Processing Size

15 mm Thickness × 160 mm Width

Max Punching Force

350 kN

Max Punch Diameter

Φ25 mm

Turret Capacity

Up to 8 Dies (Punch/Embossing)

Bending Control

CNC Angular (High Accuracy)

Shear Type

Circular (Burr-free)

Hydraulic Stations

3 × 31.5 MPa

Total Motor Power

11.37 kW (4 Motors)

Control System

PLC + Numerical Control

Platform Dimensions

Layer 1: 1500×1200 mm; Layer 2: 840×370 mm

Machine Weight

1460 kg

Voltage

380V (3-Phase)

Oil Tank

Stainless Steel (Auto Refueling)

3. Application & Benefits

  • Application: Essential for manufacturing switchgear, transformer busbars, distribution panels, and electrical cabinets. Handles punching holes/embossing, shearing to length, and precise bending.

  • Benefits: 3-in-1 space-saving design, 350kN punching power, 8-die turret flexibility, simultaneous 3-unit operation, CNC bending precision, stainless steel hydraulic system, PLC automation, easy maintenance, heavy-duty 15×160mm capacity.

4. Quality Assurance & Manufacturer Service (YIBO Machinery)

  • Quality Control: Strict raw material standards → Precision machining → Assembly recheck → Pre-shipment testing.

  • Certifications: ISO9001:2020, CE/SGS/BV. Key components from Siemens/Schneider/Mitsubishi.

  • Experience: 23+ years, 85%+ China market share (Top 3 electrical equipment).

  • Clients: CASC, CRRC, ABB, EATON, DELIXI, RITZ, TENGEN, Russia Military Enterprise.

  • Delivery: ~90 working days after advance.

  • Payment: L/C, T/T, Western Union.

  • Warranty: 12 months (from Acceptance Report, max 14 months from delivery).

  • Support: Optional overseas installation & training, 24-hour response, video guidance.

→ **Contact our engineering team for custom busbar thickness/width, turret die configurations, or integrated processing lines.


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