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HOME >> PRODUCTS >>Transformer Auxiliary Processing >> Transformer Lead Bandaging Machine | Automatic Insulation Taping Machine (Siemens PLC Control)
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Transformer Lead Bandaging Machine | Automatic Insulation Taping Machine (Siemens PLC Control)

YIBO Automatic Lead Bandaging Machine revolutionizes transformer insulating material processing with advanced Siemens PLC and HMI control. Designed for consistent, high-speed insulation wrapping of transformer leads (Φ6–100mm), it requires only parameter input (length, pitch, layers, speed) to execute fully automatic taping—no manual intervention. The system visualizes the wrapping process via touch screen animation, ensuring operational clarity. With 0~3m/min wrap speed, 0~150r/min rotation, and programmable 0~100 N.m tension, it delivers uniform, wrinkle-free insulation. Robust structure includes bed, lead support frame, dressing head, power transmission, and electric control. Ideal for transformer manufacturers demanding precision, repeatability, and efficiency. Backed by YIBO’s 23+ years expertise.



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Description

1. Core Features & Advantages

① Siemens PLC Full Automation

Automatic control via Siemens PLC and touch screen. Input parameters (wrap length, pitch, layers, speed) for complete automatic wrapping. Zero manual intervention boosts consistency and output.

② Visualized Process & Animation

Touch screen displays real-time animation of wrapping parameters and process, providing intuitive monitoring and simplified operation.

③ Precision Tension & Speed Control

Wrap speed 0~3m/min; lead rotation 0~150r/min; automatic tension control 0~100 N.m (settable). Ensures tight, even insulation layers without damage.

④ Wide Cable Compatibility

Handles cable diameters Φ6–100mm. Customizable wrapped length per customer requirements. Arbitrary winding pitch setting for diverse insulation needs.

⑤ Robust Structural Design

Comprises bed, lead support frame, dressing head, power transmission device, and electric control system. Built for continuous industrial operation.

2. Key Technical Parameters

Parameter

Specification

Cable/Wrap Diameter

Φ6 – 100 mm

Wrapped Length

Customized (Per Customer Requirement)

Wrapping Speed

0 ~ 3 m/min

Winding Pitch

Arbitrary Setting

Lead Rotation Speed

0 ~ 150 r/min

Tension Control

0 ~ 100 N·m (Automatic, Settable)

Control System

Siemens PLC + Touch Screen HMI

Operation

Automatic (No Manual Intervention)

Display

Real-time Animation on HMI

Structure

Bed, Lead Support Frame, Dressing Head, Power Transmission, Electric Control

Application

Transformer lead insulation bandaging/taping

3. Application & Benefits

  • Application: Insulation wrapping/bandaging of transformer leads, cables, and conductors with insulating tapes/materials.

  • Benefits: Full automation (Siemens PLC), precision tension/speed, visual process, wide diameter range, custom length/pitch, robust build, ideal for transformer insulation production.

4. Quality Assurance & Manufacturer Service (YIBO Machinery)

  • Quality Control: Strict raw material standards → Precision machining → Assembly recheck → Pre-shipment testing.

  • Certifications: ISO9001:2020, CE/SGS/BV. Key components from Siemens/Schneider/Mitsubishi.

  • Experience: 23+ years, 85%+ China market share (Top 3 electrical equipment).

  • Clients: CASC, CRRC, ABB, EATON, DELIXI, RITZ, TENGEN, Russia Military Enterprise.

  • Delivery: ~90 working days after advance.

  • Payment: L/C, T/T, Western Union.

  • Warranty: 12 months (from Acceptance Report, max 14 months from delivery).

  • Support: Optional overseas installation & training, 24-hour response, video guidance.

→ Contact our engineering team for custom cable diameters, wrapping length, or integrated transformer insulation processing lines.


FAQ

Payment & Delivery

Payment term : L/C,T/T,Western Union

Delivery time : 90 working days after advance

Guarantee: The guarantee period shall be 12 months counting from the date of signing the Acceptance Report of this machine at the end-user’s site,but no longer than 14 months from the date of delivery.

What is YIBO?

8A Class Transformer Home with a full solution for the Transformer Industry

1, A real manufacturer with complete in-house facilities and passed ISO9001:2020 quality control system.

2, A professional R&D Center, having collaboration with well-know Shandong University.

3. A top performance company Certificated with International Standards like ISO, CE, SGS and BV etc.

4, A better cost-efficient supplier , all key components are international brands like Simens, Schneider and Mitsubishi etc.

5, A reliable business partner, served for  CASC,CRRC,CASDY,ABB,DELIXI, EATON, RITZ,TENGEN, Russia Military Enterprise etc in past 23 years.

6. A factory has passed the global TOP 500 enterprise clients inspection.

7. A market share in China is over 85% and Top 3 in electrical equipment field.

8. A have mainly manufacture the whole of electrical equipment and technical output service for decades.


Q1: How to grantee the quality ?

The quality is approved by national certificate ,several senior inspection personnel ,the brand material supplier ensure the safety and reliability of everything from storage to finished the goods .

Q2:Do you provide overseas installation and training ?

A: It’s optional .Our company will provide the guidance and videos for installation and commissioning.

If you need ,we can send engineers for for overseas installation and training.

Q3:How long is the warranty ?

A:The warranty period is 12 months .During Any problems ,our company will respond within 24 hours .






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