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HOME >> PRODUCTS >>Transformer Auxiliary Processing >> High-Speed Flat Wire Enamelling Machine with Hot Air Circulation (2-80mm², Twin-Line)
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High-Speed Flat Wire Enamelling Machine with Hot Air Circulation (2-80mm², Twin-Line)

Achieve superior flat wire enamel coating with our Hot Air Circulation High-Speed Enamelling Machine. Engineered for 2-80mm² rectangular copper wire, it combines horizontal/vertical processing with dual production lines for maximum output. The system includes pay-off, annealing, ultrasonic cleaning, coating, steam generation, cooling, and take-up modules—all controlled via a centralized cabinet. With 16 coating passes, 30m/min max line speed, and PC250-PC560 winding bobbins, it ensures uniform insulation thickness and excellent surface quality. The 250KW installation powers continuous industrial operation. Trusted by global transformer and electrical manufacturers, backed by YIBO’s 23+ years expertise and ISO/CE certifications.



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Description

1. Core Features & Advantages

① Hot Air Circulation & High-Speed Output

Advanced hot air circulation ensures uniform enamel curing. Max mechanical line speed 30m/min with 16 coating passes for thick, reliable insulation.

② Twin-Line Production

2 parallel lines processing simultaneously. Wire pitch 37mm. Handles flat wire 2-80mm² (A-side 0.8-5.5mm, B-side 2-16mm).

③ Complete Processing Modules

Full composition: 2 pay-off devices, 2 annealing ovens, 2 coating ovens, 2 wire coolers, 2 applicators (dies), 2 steam generators, 2 take-up machines, 2 wire accumulators, 2 ultrasonic cleaning devices, 1 control cabinet.

④ Precision Annealing & Cleaning

Annealing ovens restore wire flexibility; ultrasonic cleaning ensures contaminant-free surface before enamel application. Steam generators aid curing.

⑤ Robust Winding & Control

Pay-off bobbin PN800; take-up bobbin PC250~PC560. Centralized control cabinet manages full automation. Total installed power 250KW.

2. Key Technical Parameters

Parameter

Specification

Wire Range (Flat)

2 – 80 mm²

A-Side Dimension

0.8 – 5.5 mm (Max 5.5, Min 0.8)

B-Side Dimension

2 – 16 mm (Max 16, Min 2)

Total Lines

2 (Twin-line)

Mechanical Line Speed

Max 30 m/min

Wire Pitch

37 mm

Coating Passes

16

Applicator

Dies

Winding-up Bobbin

PC250 ~ PC560

Pay-off Bobbin

PN800

Total Installed Power

250 KW

Main Components

Pay-off, Annealing Oven, Coating Oven, Cooler, Applicator, Steam Gen, Take-up, Accumulator, Ultrasonic Cleaning, Control Cabinet

Application

Flat Wire Enamelling for Transformer & Motor Windings

3. Application & Benefits

  • Application: Enamelling of flat/rectangular copper wire for transformer windings, motor coils, and high-voltage electrical equipment.

  • Benefits: Uniform hot-air cured coating, high-speed twin-line output, integrated cleaning/annealing, precise 16-pass application, industrial-grade automation.

4. Quality Assurance & Manufacturer Service (YIBO Machinery)

  • Quality Control: Strict raw material standards → Precision machining → Assembly recheck → Pre-shipment testing.

  • Certifications: ISO9001:2020, CE/SGS/BV. Key components from Siemens/Schneider/Mitsubishi.

  • Experience: 23+ years, 85%+ China market share (Top 3 electrical equipment).

  • Clients: CASC, CRRC, ABB, EATON, DELIXI, RITZ, TENGEN, Russia Military Enterprise.

  • Delivery: ~90 working days after advance.

  • Payment: L/C, T/T, Western Union.

  • Warranty: 12 months (from Acceptance Report, max 14 months from delivery).

  • Support: Optional overseas installation & training, 24-hour response, video guidance.

→ Contact our engineering team for custom wire dimensions, coating thickness, or integrated enamelling production lines.


FAQ

Payment & Delivery

Payment term : L/C,T/T,Western Union

Delivery time : 90 working days after advance

Guarantee: The guarantee period shall be 12 months counting from the date of signing the Acceptance Report of this machine at the end-user’s site,but no longer than 14 months from the date of delivery.

What is YIBO?

8A Class Transformer Home with a full solution for the Transformer Industry

1, A real manufacturer with complete in-house facilities and passed ISO9001:2020 quality control system.

2, A professional R&D Center, having collaboration with well-know Shandong University.

3. A top performance company Certificated with International Standards like ISO, CE, SGS and BV etc.

4, A better cost-efficient supplier , all key components are international brands like Simens, Schneider and Mitsubishi etc.

5, A reliable business partner, served for  CASC,CRRC,CASDY,ABB,DELIXI, EATON, RITZ,TENGEN, Russia Military Enterprise etc in past 23 years.

6. A factory has passed the global TOP 500 enterprise clients inspection.

7. A market share in China is over 85% and Top 3 in electrical equipment field.

8. A have mainly manufacture the whole of electrical equipment and technical output service for decades.


Q1: How to grantee the quality ?

The quality is approved by national certificate ,several senior inspection personnel ,the brand material supplier ensure the safety and reliability of everything from storage to finished the goods .

Q2:Do you provide overseas installation and training ?

A: It’s optional .Our company will provide the guidance and videos for installation and commissioning.

If you need ,we can send engineers for for overseas installation and training.

Q3:How long is the warranty ?

A:The warranty period is 12 months .During Any problems ,our company will respond within 24 hours .






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